808$10.0050066586MODEL4430OFF ROAD UTILITY VEHICLEOperator’s ManualASSEMBLY • OPERATION • MAINTENANCEBUSH HOG®
• Do not tow heavy loads on hills steeper than 5 degree slope.• Avoid driving through water exceeding floorboard height.• Before leaving, servicing, o
• Reduce loads and speed when operating over rough or hilly ter-rain.• Use low vehicle speeds when operating with cargo box loads.Heavy loads will aff
CONTROLLING PARTY INFORMATION(Reference: SAE J2258-DEC 2003-Light-Utility Vehicle, APPENDIX B,PART II - For the Controlling Party.) The Controlling Pa
OPERATOR TRAINING:The controllingPartyshoulddevelop, conductan operator-training pro-gram and permit only properly trained persons to operate the util
FUEL SYSTEM:• Check for leaks and condition of parts.• Before disconnection fuel system parts and making repairs:• Allow engine to run until fuel syst
WARNING13POTENTIAL HAZARDStalling, rolling backwards while climbing a hillWHAT CAN HAPPENVehicle overturnHOW TO AVOID THE HAZARDMaintain a steady spee
WARNINGWARNINGPOTENTIAL HAZARDOperating this vehicle on paved surfacesWHAT CAN HAPPENLoss of controlHOW TO AVOID THE HAZARDThis vehicle’s tires are de
WARNINGWARNINGPOTENTIAL HAZARDOperating this vehicle on public streets, roads or highwaysWHAT CAN HAPPENCollision with another vehicleHOW TO AVOID THE
WARNINGWARNINGPOTENTIAL HAZARDOperating this vehicle at excessive speedsWHAT CAN HAPPENLoss of control, accidentHOW TO AVOID THE HAZARDAlways travel a
WARNINGWARNINGPOTENTIAL HAZARDFailure to inspect the vehicle before operatingFailure to properly maintain the vehicleWHAT CAN HAPPENAccident, equipmen
CONGRATULATIONS!You have invested in the best vehicle of its type on the market today.The care you give your Bush Hog vehicle will greatly determine y
WARNINGWARNINGPOTENTIAL HAZARDFailure to follow the minimum age recommendations for this ve-hicle.WHAT CAN HAPPENSerious injury or death (the child or
19WARNINGLeaving the keys in the ignition can lead to unauthorized use ofthe vehicle resulting in serious injury or death. Always removethe ignition k
SECTION IINTRODUCTION AND DESCRIPTIONINTRODUCTIONWe are pleased to have you as a Bush Hog customer. Your Bush HogTrail Series utility vehicle has been
181011926572418171929433031321634141312NOTICE!LOCATIONS OF CON-TROLS AND FEATURESMAY VARY SLIGHTLY ONDIFFERENT MODELS.2120282722232526213315
UNDER HOOD AREAUNDER SEAT AREABattery Brake Fluid Reservoir Fuses and RelaysEngine AirIntakeEngine OilFiller CapEngine OilDipstickCVT EnclosureAir Cle
RIGHT FRONT WHEEL REMOVEDDisc Brake Assembly Front Strut Assembly Winch (Optional)CARGO BED RAISED (SHOWING ENGINE COMPARTMENT)Engine AirCleaner Housi
FEATURESDC Power OutletThe 12 volt accessory port is provided to power auxiliary lights orother accessories.Indicator LightsLights on the dash indicat
CONTROLSSwitchesIgnition SwitchThe ignition switch is a three position, key-operated switch. The keycan be removed from the switch when it is in the O
CAUTIONDO NOT ATTEMPT TO SHIFT THE TRANSMISSIONWHILE THE VEHICLE IS MOVING OR DAMAGE TO THETRANSMISSION COULD RESULT.ALWAYSPLACETHETRANSMISSIONINGEARW
SPECIFICATIONSBush Hog4430 UTVENGINEType 4-cycle, OHV V-twin, air-cooled gasMake HondaHP / (cc) 24 hp (670cc)Lubrication Full Pressure with automotive
BUSH HOG®4430 Utility VehicleTABLE OF CONTENTSSECTION PAGERetail Customer’s Responsibility 2Warranty 3Dealer Preparation Check List 5Safety Alert Symb
DRIVE TRAINTransmission Continuously Variable Transmission (CVT)CVT Protection Fullyenclosed pressurized withfiltered air intake.Final DriveBush Hog D
SECTION IIOPERATIONGENERAL SAFETYOnly qualified people familiar with this operator’s manual should op-erate this machine.PRE-OPERATION CHECKLIST1. Fil
Starting The Engine1. Sit in the driver’s seat and fasten the seat belt.2. Lock the parking brake3. Place the transmission in neutral.4. Pull the chok
3. With both hands on the steering wheel, release pressure onbrake pedal and carefully apply pressure to throttle pedal. Vehicle spe
ALWAYS APPLY THE PARKING BRAKE BEFORE LEAVINGTHE VEHICLE. THE ENGINE/TRANSMISSION PROVIDES NOBRAKING EFFORT WHEN THE ENGINE IS NOT RUNNING. IFTHE VEH
Load Distribution1. Always load the cargo box placing the load as far forward as possible.2. Always operate the vehicle with extreme care whenever hau
Driving SafelyDriving Procedures1. Sit in the driver’s seat with the seat belt fastened.2. After starting the engine and allowing it to warm up, shift
Driving UphillWhenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (15° maximum).3. Proceed at a
SidehillingDriving DownhillWhenever descending a hill, follow these precautions:1. Proceed directly downhill.2. Slow down.3. Apply the brakes slightly
1. Always determine water depths and current before entering.2. Choose a crossing where both banks have gradual inclines.3. Proceed slowly, avoiding r
RETAIL CUSTOMER’SRESPONSIBILITYUNDER THEBUSH HOG WARRANTYIt is the Retail Customer and/or Operator’s responsibilityto read the Operator’s Manual, to o
Driving Over ObstaclesBe alert! Look ahead and learn to read the terrain you’re traveling on.Watch for hazards such as logs, rocks and low hanging bra
Driving In ReverseFollow these guidelines when operating in reverse:1. Back slowly.2. Apply the brakes lightly for stopping.3. Avoid turning at sharp
Parking On An InclineAvoid parking on an incline if possible. If it is unavoidable, follow theseprecautions:1. Place the transmission in low gear to h
Hauling CargoBush Hog utility vehicles have been designed to carry or tow specificcapacities. Always read and understand the load distribution warning
Emptying The Cargo Box (Electric Lift Models)1. Select a level site to empty the cargo box. Do not attempt to unload the vehicle while parked on an i
Towing LoadsBelt LifeUse low forward gear when hauling or towing heavy cargo to extendbelt life.Parking The Bush Hog Utility Vehicle1. Stop the vehicl
WARNING4-Wheel DriveYour Bush Hog Utility Vehicle is equipped with an exclusive 4-wheeldrive system that can be activated by a switch on the dash boar
3. Stop completely.4. Shift into forward and drive.If the hubs remain engaged after following these instructions, returnthe vehicle to your dealer for
CAUTONUSFS Approved Spark ArrestorThe muffler on this vehicle was tested and approved in accordancewith the USFS Forest Service Stanedard 5100-1A.SECT
Periodic Maintenance ScheduleWARNINGItem Frequency RemarksBrake System Pre-operation InspectTires Pre-operation InspectWheels Pre-operation InspectFra
LIMITED WARRANTYOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOOBush Hog warrants to the original purchaser of any new BushHog equipment, purchased from an authorized
Item Frequency RemarksEngine Cylinder 25 hrs. Re-torque required at first Head/Cylinder service onlyBase Fastenerss Engine Oil-Level 25 hrs. Check lev
Item Frequency Remarksn Fuel System 100 hrs. Check for leaks at fuel capH lines, fuel valve, filter, pumpand carburetor.Replace lines every two years.
MAINTENANCE AND LUBRICATIONLubrication RecommendationsNOTE: Hours are based on 10 mph average. If service is due at 20hours, the equivalent odometer r
Engine OilMaintain the engine oil at the proper level to ensure a properly func-tioning engine, and change the oil and oil filter every 100 hours orev
Engine Oil and Filter Change1. Run the engine two or three minutes until warm. Stop the engine.2. Clean the area around the drain plug at the
Front DifferentialThe front differential oil should be changed every 100 hours If the ve-hicle is used in wet conditions, the oil should be checked mo
Right Angle DriveThe right angle drive oil should be changed every 100 hours.1. With the vehicle on a level surface remove the fill plug and drain pl
Constantly Variable Transmission (CVT)Do not modify any component of the CVT system. Doing so may re-duce its strength so that a failure may occur at
Vehicle ImmersionIf it is impossible to take your vehicle to a dealer before starting it, fol-low the steps outlined below.Honda Engines1. Move the ve
Engine Air FilterWe recommend that the air filter be cleaned every 25 hours and re-placed once a year.1. The air filter is accessible from the right s
CONTINUEDTHIS LIMITED WARRANTY SHALL NOT APPLY:1. To vendor items whichcarry their own warranties, such as engines,tires, and tubes.2. If the vehicle
Fuel FilterYour Bush Hog utility vehicle is equipped with an in-line fuel filter thatshould be replaced by your dealer after every 100 hours of opera-
Spark ArrestorUse the following procedure to periodically purge accumulated car-bon from the exhaust system.1. Loosen the set screw and remove the spa
Throttle SystemThrottle FreeplayIf the throttle pedal has excessive play due to cable stretch or cablemisadjustment, it will cause a delay in throttle
Brake InspectionThe front and rear brakes are hydraulic disc type brakes and are acti-vated by the brake pedal.Routine inspections are recommended to
Brake Inspection5. Check the brake system for fluid leaks.6. Check the brake pedal for excessive travel or a spongy feel.7. Check the friction pads fo
Steering Wheel InspectionCheck the steering wheel for freeplay and smooth operation as out-lined in the Maintenance Schedule.1. Park the vehicle on le
TiresTire Tread DepthAlways replace tires when tread depth is worn to 1/8” (.3 cm) or less.Wheel Lug NutsInspect the lug nuts occasionally for tightne
3. Elevate the side of the vehicle by placing a suitable stand under the frame.4. Remove the wheel lug nuts. Remove the wheel.Wheel Installation1. Wi
Cleaning Your VehicleKeeping your vehicle clean will not only improve its appearance, butit can also extend the life of various components. With a few
8. Tie a plastic bag over the exhaust pipe and air cleaner inlet to prevent moisture or small animals or insects from entering.9. Cover the vehicle wi
DEALER PREPARATION CHECKLISTUTILITY VEHICLEBEFORE DELIVERING MACHINE — The followingcheck list should be completed. Use the Operator’sManual as a guid
Batteries produce explosive gases. Keep sparks, flame,cigarettes, etc. away. Ventilate when charging or using inan enclosed space. Always shield eyes
Tie-Down BracketNegative (Black) Cable Positive (Red) Cable69Battery Installation1. Set the battery in its holder.2. Install the ba
Attaching Occupant Protection Structure to Vehicle(Refer to illustration on following page)Remove occupant protection structure from shipping bu
Seat BackMounting Holes(5/16” Flatwashers& Locknuts)5/8” x 3” Bolts & Locknuts3/8” x 1” Bolts & Locknuts1/2” x 2” Hex Socket Button Head B
Rubber Bumper Pad AdjustmentThe plastic bed of the Utility Vehicle is equipped with two rubberbumper pads located at the bottom front of the bed. Thes
TROUBLESHOOTING CHECK LISTSTARTER MOTOR WON’T TURN ENGINE:• Gear shift lever not in neutral• Battery discharged• Battery leads do not make good contac
SAFETY DECALSTo promote safe operation, Bush Hog supplies safety decals on allproducts manufactured. Because damage can occur to safety decalseither t
No. 2No. 3No. 4No. 5No. 675
TORQUE SPECIFICATIONSBOLT DIAMETERWRENCH (IN.) “B” AND SAE SAE SAESIZE (IN.) “A” THREAD SIZE GRADE 2 GRADE 5 GRADE 87/16 1/4 - 2O UNC 6 (7) 8 (11) 12
WRENCH BOLTSIZE DIA. ASTM ASTM ASTM ASTM(mm) “A” (mm) “B” 4.6 8.8 9.8 10.98 5 1.8 (2.4) 5.1 (6.9) 6.5 (8.8)10 6 3 (4) 8.7 (12) 11.1 (15)13 8 7.3 (10)
Safety Alert SymbolSafety Signs Signal WordsThe signal words DANGER, WARNING, AND CAUTION are used onthe equipment safety signs. These words are inten
NOTES:
NOTES:
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IMPORTANT SAFETY PRECAUTIONSIn addition to the design and configuration of equipment, hazard con-trol and accident prevention are dependent upon the a
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